www.fasonkesim.tolka.com.tr www.art.tolka.com.tr www.cut.tolka.com.tr www.fason.tolka.com.tr www.granit.tolka.com.tr www.inlay.tolka.com.tr www.kesim.tolka.com.tr www.laser.tolka.com.tr www.mermer.tolka.com.tr www.plazma.tolka.com.tr www.sujeti.tolka.com.tr www.waterjet.tolka.com.tr www.artworks.tolka.com.tr www.contract.tolka.com.tr www.marble.tolka.com.tr www.fasonkesim.tolka.com.tr granit inlay plazma waterjet water jet art works mermer works of art water jet cutting waterjet cutting puzzle inlay fason kesim granit rose tolka cut to size abus granit abrasive waterjet marble cutting pearl inlay cover inlay famous works of art granite cutting waterjet machining jet water water jet machining cutting granite abrasive jet cutting marble cote de granit abrasive water jet marmor granit cote de granit rose opal inlay precision cutting granit fliesen famous art works life size cut outs water jet cutter granit bay marble inlay abrasive waterjet machining cut size granit marmor cd cover inlay granit pflaster heart mermer inlay wood works clip art granit de brasive jet machining great works of art inlay onlay abrasive waterjet cutting water jet propulsion high pressure water jet floor inlay tolkacustom inlay inlay patterns waterjet propulsion granit rose marble cutting board granit arbeitsplatten water jet machine granit preise flow waterjet water jet pump granit arbeitsplatte how to inlay inlay work waterjet cutter granit inlay core plazma cutter foam cut to size water jet cutters art works org su A water jet cutter is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. The process is essentially the same as water erosion found in nature but accelerated and concentrated by orders of magnitude. It is often used during fabrication or manufacture of parts for machinery and other devices. It has found applications in a diverse number of industries from mining to aerospace where it is used for operations such as cutting, shaping, carving, and reaming. In the 1950s, forestry engineer Dr. Norman Franz experimented with an early form of water jet cutter to cut lumber. However, the technology didn't advance notably until the 1970s. Today the water jet is unparallelled in many aspects of cutting and has changed the way many products are manufactured. Many types of water jets exist today, including plain water jets, abrasive water jets, percussive water jets, cavitation jets and hybrid jets. The cutter is commonly connected to a high-pressure water pump (a local water main does not supply sufficient pressure) where the water is then ejected out of the nozzle, cutting through the material by bombarding it with the stream of high-speed water. Additives in the form of suspended grit or other abrasives, such as garnet and aluminum oxide, can assist in this process. Because the nature of the cutting stream can be easily modified, water jets can be used to cut materials as diverse as fish sticks and titanium. There are few materials that can't be effectively cut with a water jet cutter; one of these is tempered glass which shatters when cut, regardless of the cutting technology used. Certain ceramics are also resistant to water jet cutting. Water jet cuts are not typically limited by the thickness of the material, and are capable of cutting materials over twelve inches thick. A water jet cutter is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. An important benefit of the water jet cutter is its ability to cut material without interfering with the material's inherent structure as there is no "heat affected zone" or HAZ. This allows metals to be cut without harming or changing their intrinsic properties. Water jet cutters are also capable of producing rather intricate cuts in material. The kerf, or width, of the cut can be changed by changing parts in the nozzle, as well as the type and size of abrasive. Typical abrasive cuts are made with a kerf in the range of 0.04" to 0.05", but can be as narrow as 0.02". Non-abrasive cuts are normally 0.007" to 0.013", but can be as small as 0.003", which is approximately the size of a human hair. These small cutters can make very small detail possible in a wide range of applications. Commercial water jet cutting systems are available from manufacturers all over the world, in a range of sizes, and with water pumps capable of a range of pressures. Typical water jet cutting machines have a working envelope as small as a few square feet, or up to hundreds of square feet. Ultra-high pressure water pumps are available from as low as 40,000psi up to 87,000psi. specialty industrial | waterjet for the floor covering industry A water jet cutter is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. Waterjet cuts are made with an ultra-high pressure stream of either water, or garnet and water. The stream is computer numerically controlled (CNC) to precision cut almost any material. Waterjet cutting is utilized for the toughest fabrication jobs where conventional cutting methods are unable to produce quality cuts. A water jet cutter is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. Benefits Cuts what can't be machined The Waterjet cutting process is able to cut materials like laminates, phenalics, composites and most metals that were previously "unmachinable". These cuts are made without fracturing, chipping or thermal stress. Maximizes material yield Waterjet cutting maximizes material yield by cutting along common edges with no waste (kerf). Even irregular parts are computer formatted to maximize your material yield. Quality parts Waterjet cuts are made to tolerances as tight as +/- .005", which is perfect for inlay parts. Moreover, waterjet cuts do not create burning, hardening or thermal stress like laser cutting can. Our Capabilities By operating 3 machines over two shifts, Waterjet of St. Louis has the capacity and the flexibility to meet your demands. Waterjet cutting reduces tooling costs, increases part output and eliminates most finishing operations. No grinding, filing, sanding or polishing on the toughest materials around. At Waterjet"Providing Cutting-Edge Service". Material A water jet cutter is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. Steel Granite Plastic Cardboard Laminates Titanium Ceramis Rubber Cloth Composites Aluminum Tile Foam Wood Kevlar Brass Marble Paper Carpet Glass Talk to the professionals at Budnick about how specialty converting your material can add value to your end products, save you production time and save you money on material costs. Contact us today. We’re listening! specialty industrial | waterjet for the floor covering industry Waterjet enhances your design freedom by offering a cutting solution for many materials. Benefits Exceptional fit of inlay materials Designs such as corporate and team logos can be cut to inlay within +/- .005" tolerance where designs specify. Waterjet eliminates grouting, caulking or filling of gaps. Easy dimensional changes Drawings or CADD files are easily formatted into a computer numerically controlled (CNC) cutting process. Changing job specifications or delivering prototypes is no problem. Maximizes material yield Waterjet cutting maximizes material utilization by cutting along common edges with no waste (kerf). Further, irregular parts are formatted to be cut with a minimal scrap rate. Many flooring materials are extremely expensive. Waterjet cutting helps put more material on the floor and less in the scrap pile. Saves installation time Waterjet of St. Louis saves you installation time by providing a detailed schematic of the project and appropriately labeled parts. Many of our customers have come to us with horror stories of trying to put a floor project together after they received hundreds of irregular parts that were not labeled. Waterjet of St. Louis takes pride in the job from design to installation. Capabilities Waterjet of St. Louis offers unlimited design capabilities to the flooring industry. Cuts are made with an ultra-high pressure stream of either water, or garnet and water. The stream is computer numerically controlled (CNC) to precision cut almost any material. We deliver to St. Louis area job sites everyday. Waterjet of St. Louis runs three machines two shifts per day. We pride ourselves on delivering quality parts in a timely manner. Material Porcelain Steel Granite Plastic Cardboard Linoleum Muntz Pavers Ceramic Rubber Cloth Carpet Stone Kevlar Aluminum Tile Foam Paper Wood VCT Glass Brass Marble Titanium A water jet cutter is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. Talk to the professionals at Budnick about how specialty converting your material can add value to your end products, save you production time and save you money on material costs. Contact us today. We’re listening! Laser Cutting Laser cutting is a technology which uses a laser to cut materials, and is usually used in industrial manufacturing. Laser cutting works by directing the output of a high power laser at the material to be cut. The material then either melts, burns or vaporizes away leaving an edge with a high quality surface finish. Advantages of laser cutting over mechanical cutting vary according to the situation, but important factors are: lack of physical contact (since there is no cutting edge which can become contaminated by the material or contaminate the material), and to some extent precision (since there is no wear on the laser). There is also a reduced chance of warping the material that is being cut as laser systems have a small heat affected zone. Some materials are also very difficult or impossible to cut by more traditional means[1]. Disadvantages of laser cutting may include the high energy required. The most popular lasers for cutting materials are CO2 and Nd:YAG, though semiconductor lasers are gaining prominence due to greater efficiency. Industrial laser cutters are used to cut flat-sheet material as well as structural and piping materials. Some 6-axis lasers can perform cutting operations on parts that have been pre-formed by casting or machining. Laser cutters usually work much like a milling machine would for working a sheet in that the laser (equivalent to the mill) enters through the side of the sheet and cuts it through the axis of the beam. In order to be able to start cutting from somewhere else than the edge, a pierce is done before every cut. Piercing usually involves a high power pulsating laser beam which slowly (taking around 5-15 seconds for half inch Stainless Steel, for example) makes a hole in the material. There are generally three different types of industrial laser cutting machines. Flying Optics lasers usually feature a stationary X and Y axis table where the cutting laser moves over the work piece in both of the horizontal dimensions. Flying Optics is popular due to the low cost of stationary tables, and their higher cutting speed limits, since the mass of the optics is much smaller than the mass of the table. Both Hybrid and Pivot-Beam lasers usually involve a table which has the capability of X axis travel. Because of this, the head has to move only in two directions (usually the ones with the shortest runs), thus improving its efficiency, as the path traveled is shorter. Pivot-Beam lasers offer the highest performance per watt and the most reliable cut consistency of the three styles. Pulsed lasers which provide a high power burst of energy for a short period are very effective in some laser cutting processes, particularly for piercing, or when very small holes or very low cutting speeds are required, since if a constant laser beam were used, the heat could reach the point of melting the whole piece being cut. Plasma cutting Plasma cutting is a process used to cut steel and other metals (or sometimes other materials) using a plasma torch. In this process, an inert gas (in some units, compressed air) is blown at high speed out of a nozzle; at the same time an electrical arc is formed through that gas from the nozzle to the surface being cut, turning some of that gas to plasma. This plasma is sufficiently hot to melt the metal and moving sufficiently fast to blow molten metal away from the cut. The result is very much like cutting butter with a hot jet of air. The torch uses a two cycle approach to producing plasma. First, a high-voltage, low current circuit is used to initialize a very small high intensity spark within the torch body, thereby generating a small pocket of plasma gas. This is referred to as the pilot arc. The now conductive plasma contacts the workpiece, which is the anode. The plasma completes the circuit between the electrode and the workpiece, and the low voltage, high current now conducts. If the plasma cutter uses a high frequency/high voltage starting circuit, the circuit is usually turned off to avoid excessive consumable wear. The plasma, which is maintained between the workpiece and electrode, travels at over 15,000 km/h (over twelve times the speed of sound of the ambient air). Plasma is an effective means of cutting thin and thick materials alike. Handheld torches can usually cut up to 1/2 in (13 mm) thick steel plate, and stronger computer-controlled torches can pierce and cut steel up to 12 inches (300 mm) thick. Formerly, plasma cutters could only work on conductive materials, however new technologies allow the plasma ignition arc to be enclosed within the nozzle thus allowing the cutter to be used for non-conductive workpieces. Plasma cutters produce a very hot and very localised 'cone' to cut with. Because of this, they are extremely useful for cutting sheet metal in curved or angled shapes. Plasma torches were quite expensive, usually at least a thousand U.S. dollars. For this reason they were usually only found in professional welding shops and very well-stocked private garages and shops. However, modern plasma torches are becoming cheaper, and now are within the price range of many hobbyists. Older units may be very heavy, but still portable, while some newer ones with inverter technology weigh only a few pounds yet equal or exceed the capacities of older ones. Also available are computer-controlled plasma cutters that take a CAD file and use it to cut a path in a piece of sheetmetal with great accuracy. CNC Cutting Methods Plasma cutters have also been used in CNC machinery. Many manufacturers build CNC cutting tables, some with the cutter built in to the table (Retro Systems). Or more economical table such as PlasmaCAM tables. The idea behind CNC tables is to allow a computer to control the torch head making clean sharp cuts. Modern CNC plasma equipment is capable of multi-axis cutting of thick material, allowing opportunities for complex welding seams on CNC welding equipment that is not possible otherwise. Starting methods Plasma cutters use a number of methods to start the pilot arc, depending on the environment the unit is to be used in and its age. Older cutters use a high voltage, high frequency circuit to start the arc. This method has a number of disadvantages, including risk of electrocution, difficulty of repair, sparkgap maintenance, and the large amount of radio frequency emissions. Plasma cutters working near sensitive electronics, such as CNC hardware or computers, use the contact start method. The nozzle and electrode are in contact. The nozzle is the cathode, and the electrode is the anode. When the plasma gas begins to flow, the nozzle is blown forward. A third, less common method is capacitive discharge into the primary circuit via a Silicon Controlled Rectifier. Inverter plasma cutters Analog plasma cutters, typically requiring more than 2 kilowatts, use a heavy mains frequency transformer. Inverter plasma cutters rectify the mains voltage into DC, which is fed into either an IGBT or, more popularly, a MOSFET. The transistors are switched at thousands of hertz, which greatly reduces the magnetic flux, and therefore the size of the transformer. The switch mode topology is referred to as a dual transistor off-line forward converter. Although lighter and more powerful, some inverter plasma cutters, especially those without power factor correction, cannot be run from a generator. Plasma Gouging Plasma gouging is a related process, typically performed on the same equipment as plasma cutting. Instead of cutting the material, plasma gouging uses a different torch configuration (torch nozzles and gas diffusers are usually different), and a further torch-to-workpiece distance, to blow away metal. Plasma gouging can be used in a variety of applications, including removing a weld for rework. The additional sparks generated by the process requires the operator to wear a leather shield protecting their hand and forearm. Torch leads also can be protected by a leather sheath Where Saws Failed In World War II, U.S. factories were cranking out armor, ordnance, and aircraft almost five times faster than the Axis powers. This was largely thanks to private industry's tremendous innovations in the field of mass production. One area of innovation rose out of the need to cut and join aircraft parts more efficiently. Many factories working on military aircraft adopted a new method of welding that involved the use of an inert gas fed through an electric arc. The breakthrough discovery was that charging the gas with an electric current formed a barrier around the weld, which protected it from oxidation. This new method made for much cleaner lines at the joints and much sturdier construction. In the early 1960s, engineers made a new discovery. They figured out that they could boost temperatures by speeding up the flow of gas and shrinking the release hole. The new system could reach higher temperatures than any other commercial welder. In fact, at these high temperatures, the tool no longer acted as a welder. Instead, it worked like a saw, cutting through tough metals like a hot knife through butter. This introduction of the plasma arc revolutionized the speed, accuracy and types of cuts manufacturers could make in all types of metals. In the next section, we'll examine the science behind this system. jeti inlay designs fason granite inlay granite marble inlay inlay techniques inlay contradgranit platten planet granit graniteinlay material arbeitsplatte granit ceramic inlay stone inlay marble cutting services granite cutting serviceswaterjet machine water jet technology waterjet parts bilgisayar destekli kesimgranite cut to size marble cut to size glass cut to size jet water pump waterjet technology inlay marblemarble inlay used waterjet granit yerlestirme granit yapistirma granit tile abrasive water jet machining granite marble granit kesim waterjet cutting services water jet cutting services water jet cutting machine granit stone granit turk marbre granit waterjet cutting service water jet cutting service water jet cut palin granit granit bilgisayar computer added "LET US CUT IT FOR YOU" Sizin icin keselim For the best and quickest way of cutting aluminum profiles - WATERJET CUTTING is your answer. For the best and quickest way of cutting copper - WATERJET CUTTING is your answer. For the best and quickest way of cutting brass - WATERJET CUTTING is your answer. En iyi ve en cabuk pirinc kesmenin yolu su jetidir. En iyi ve en cabuk bakir kesim yolu su jetidir. Su jeti aluminyum kesim de en hizli ve en iyi yoldur. En iyi ve en çabuk pirinç kesmenin yolu su jetidir. En iyi ve en çabuk bakır kesim yolu su jetidir. Su jeti alüminyum kesim de en hızlı ve en iyi yoldur. cutting decorative granite decorative marble granit dekorasyon maddenin plazma hali the art of cutting marble cutting boards inlay supplies marmor und granit marble granit granit falls granite cutting tools granite decoration granite decorative tolka marble cutting tools marble decoration marble decorative abrasive water jet cutting granit skærver metal inlay granit plus kesim granit sujeti church art works waterjet cutting machine art works international inlay technique lazer kesim inlay dimensions inlay materials cutting granite tile cutting marble tile turkey granite granite wall inlay opal water jet cutting jet water contrad mermer sanayi spezifisches gewicht granit granite extreme tile inlay water jet loom flow water jet marble and granit sujeti art works gallery hydrocut waterjet water jet use precision laser cutting water jet using granit belfort plazma cutters granit fason üretim sujeti ceramic inlay granit labrador porcelain inlay water jet cutting machines inlay art plazma cutting water jet marble seramik kesim porselen kesim seramik yerlestirme porselen kesim porselen seramik dekorasyon tolka su jeti fretboard inlay granit padang granit tisch plazma kesim marble floor inlay art works granite granit sujeti granit italien stone floor inlay granit mutfak mermer granit turquoise inlay abrasive waterjet machining wire edm cnc sinker edm marble inlay covers custom pearl inlay granit mermer inlay cover granite inlay banding mirrors cut to size works of art furniture waterjet sujeti granite art works granit sten inlay kosten kusser granit mermer isleri pflaster granit cutting cultured marble granit brunnen granit hotel waterjet machines cd inlay size granit bordplader marble cutting tools precision cutting tools granite ridge inlay contrad precision cutting tool water jet machines waterjet cutters Su Jeti ile kesme makinalari düzlemsel parçalar kesebilen 2 veya 2,5 eksenli makinalar, Sboyutlu hacimsel parçalar kesebilen 5 eksenli makinalar veya Sujeti ile 6 eksenli robotlarin biriestirilmesi ile olusturulan kesme hücreleri seklinde temel olarak gruplandirilabilir. Düzlemsel veya hacimsel parçalarin kesilmesinde kullanilan 2 (2,5) veya 5 eksenli makinalar, 3 temel kisim ve , yardimci donanimlardan meydana gelir a)Yüksek Basinç Ünitesi :Su tesisatindan akan suyun basincini max. 4000 bar basinca çikartan ünitedir, kendi içinde yüksek basinç pompasi ve kesme kafasi olmak üzere iki temel bölümden olusur. Y.B.P.da (max 4000) 3300 bar a yükseltilen su (ve abrasiv karisimi), kesme kafasinda bulunan 0,25mm çapli gerçek elmes bir memeden geçirilerek atmosfere birakilir, bu sirada çikan su huzmesinin hizi 800m/sn dir, bir baska ifade ile basinç enrjisi, kinetik enerjiye dönüstürülmüs olur Içine abrasiv taneciklerinin katilmasiyla özgül agirligi arttirilmis ve , çarpinca sekil degistiren su tanecikleri yerine keskin köseli taneciklerin su ile birlikte gönderilmesi sayesinde tahrip (yirtma/kesme) yetenegi arttirilmis 0,76 mm çapindaki su+abrasiv karisimindan olusan huzme , malzemeye çarptiginda olusan mikro çatlak, bir kesme prosesi seklinde kullanilir b)CNC Ünitesi ,tahrik motorlari ve software : Kartezyen koordinatlarda (5 eksenli makinalarda döner ve salinim yapan eksenle de mevcuttur) hareket eden makinamizin eksenlerinin hareketi servomotoriarta , kontrolü da, CNC ünitesi ile gerçeklestirilir. CNC ünitesine bilgi girisi, PC de olusturulan , firmamizin kesim makinalan için gelistirmis oldugu çizim programi dosyalannin veya elinizde mevcut ise ve tercih etmeniz halinde örnegin AutoCad çizim programinda olusturulan çizim dosyalannin ara programimiz üzerinden CNC ye direk transferi ile yapilabilir. Veya CNC cihazlarinin programlanmasina özgü G komutlariyla da bilgi girisi yapilabilir. Scanner ile sekil tarayarak veya digitizer ile direk sekil tanimlamak mümkündür Kesim sirasi simule edilebilir .istenirse degistirilebilir. Kesime sekil konturunun içinden veya disindan delerek baslanabilir, deldikten sonra esas kesim konturuna dik,açisal veya egrisel yaklasmak mümkündür. Içice geçirilecek parçalarin konturiarini mm nin alt katlarinda içe veya disa dogru kaydirmak böylece sifirdan baslayan derz bosluklanna ulasmak mümkündür. Toplam kesim uzunlugu sistemimizce kendiliginden hesaplanmak sureti ile yapilacak isin kesim süresi önceden net olarak belirlenebilir. Çizim asamasinda farkedilemeyen çizgi kopukluklari veya çizgilerin üstüste binmeleri kesime baslanmadan önce yazilimimiz tarafindan saptanir ve kesimden önce operatör tarafindan düzeltilir. -Abrasiv depolama ve sevk ünitesi -Sogutma ünitesi -Su yumusatma / hazirlama ünitesi -6 bar basinçli hava saglamak üzere , en küçük kapasiteli bir kompressor -su kesilmelerinde , imalatin (kesimin) durmamasi için su deposu Su Jeti ile kesme yönteminin diger yöntemlere göre avantajlari : - Su jetinin en buyuk avantaji, sicaklik etkisinin olmamasidir. Boylelikle yapisal bozulma, kararma,carpilma,erime,damla olusmasi ve yanma sorunlari asla soz konusu degildir. - Lastik ve plastik ile kaplanmis celiklerde ve katli kompozit malzemelerde yanma ve erime sicakliktan farkli oldugundan su jeti sorunsuz kesim icin tek yontemdir. - Teknik yontemlerle kesmede kalinligi fazla olan malzemelerde sicaklik nedeniyle kesme kesiti derinligince kalite problemleriyle karsilisir. Su jeti ile kesmede ise en kalin kesitlerde dahi yuksek kalite kesme yuzeyi elde edilir. - En karisik formlar dahi yuksek hassisyet ve cok temiz kesim kenarlari ile elde edilir. Kesim isleminden sonra ikinci bir islem ve masraf anlamina gelen capak alma isciligi gerekli degildir. - Zikzakli kesimler,cok dar acilar ve kucuk radusler diger kesme yontemlerinde mumkun olmayacak kadar yuksek kalitede kesilir - Su jeti ile kesmede, malzemeyi deformaasyona ugratacak kuvvetler yoktur. Bu sayede kenar kesme sivama capaklari ve keskin kenarlar olusmaz - Bir sac teline benzer su jeti huzmesi ile (0.12 - 1.1 mm) cok dar kesme izi elde edilir. Bu avantaj ile malzeme fireleri neredeyse yok edilmis olur. - Kesme, malzeme yuzeyinin herhangi bir noktasindan baslanabilir. Termik yontemlerdeki gibi kesime malzeme kenarindan baslamak zorunda degildir. - Kesme islemi sirasinda, zehirli gazlar,toz,talas veya kimyasal kirlilik olusmaz. SU JETI (waterjet) "ÇOK YÜKSEK BASINÇ" TEKNOLOJISI : Su jeti teknolojisi tüm malzemeleri yüksek performansla kesebilen,otomotize etmeye çok uygun gelecegin kesme yöntemidir. Bu ifadenin altinda yatan anlam; Suyun asindirma etkisi,dogada milyonlarca yildir bilinmektedir. Yeryüzündeki birçok yersekilleri bu etki ile olusmustur. Su jetinin ilk uygulamalari,yaklasik 100 yil kadar önce çakil taslarim topraktan ayirmak ve otuz'lu yillarda, yüksek hizli su jeti teknolojisi Sovyet ve Amerikali mühendislerce, madencilik sektöründe kömür,tas ve topragin birbirinden ayrilmasi için kullanilmistir. Su jeti teknolojisi,sürekli gelistirilmis,uzay ve hava tasitlari imalinde standart bir kesici takim gibi kullanilmasina baslanmistir. Altmisli yillarin sonunda Amerikali bir uçak imalatçisi firma tarafindan cam katkili plastik,katli komposit malzeme ve hafif metallerin kesilmesinde en uygun teknoloji olarak seçilmistir. Bu malzemeler, özellikle yüksek sicaklik ve basinç sartlarina karsi hassasiyete sahiptir. Alevle kesme,testere ve zimparalama yöntemleri, bu tür malzemelerde yapisal bozulmalara neden olur. Laser ile kesme gibi termik yöntemler ise sik sik malzeme yanmalarina ve kesim kenarlarinda erimeye neden olur. Laser ve plasma ile kesmede, iç gerilmeler,micro-çatlaklar ve yapisal bozulmalar meydana gelmektedir. Bu durumda potansiyel kullanicilar için su soru gündeme gelir. Su jeti ile kesme, diger yöntemlere göre hangi avantajlari bize sunmaktadir? Bu teknolojinin en büyük avantaji soguk bir kesme prosesi olmasidir. Böylelikle kesilen malzemede mekanik ve isil gerilmeler olusmaz. Dolayisiyla gerilme giderme islemleri de gerekmez. Tüm malzemeler, sicaklik olusumu olmaksizin kesilebilir. Bu sayede istenmeyen sertlesmeler, kesilme yüzeyinde damlacik,erimis metal artiklari ve zehirli gazolusumundan gelecegin kesme yöntemidir. Sujeti istanbul su jeti istanbul sujeti istanbul jet istanbul Zehirli gazlar, özellikle plastik ve türevlerinin sicaklik etkisi ile kesilmesinde (örn.lazer) ortamdan uzaklastirilmalidir. Plastik, lastik gibi malzemelerle kaplanmis çelik saçlarin kesilmesinde,su jeti genellikle kullanilabilecek tek yöntemdir. Bunun disinda,kalin malzemelerin kesilmesinde,termik yöntemler,nitel ve nicel nedenlerle hiç kullanilmayabilirler. Lazer kullanicilari örnegin titanyum,paslanmaz çelik, bakir, alüminyum kesiminde çikan benzer sorunlardan yakinmaktadir. Son yillarda su jeti teknolojisi tüm sektörlerde atak halindedir. Bu talep artisinin nedenleri yalnizca yüksek adetlerde üretim ve daha iyi kesim performansi degil, ayni zamanda karmasik sekillerin dahi küçük toleranslarla,hassas kesim yüzeyleri ile temiz kesim kenarlari saglanarak kesilebilmesidir. Su jeti,kesilen malzeme üzerinde direkt olarak basinç etkisi yapmaz. Kesim sirasinda olusan mekanik reaksiyon mikro/moleküler yapida meydana gelir. Bu sayede su jetinin tasidigi yüksek kinetik enerjiye ragmen,malzeme üzerinde herhangi bir deformasyon olmaz ve çapak birakmayan bir kesme islemi saglanir. Kesim kenarlari sasirtici temizliktedir ve ikinci bir masraf anlamina gelen çapak temizleme islemine kesinlikle gerek birakmaz. Bir insan saçi kalinligindaki su jeti çok küçük bir kesim araligi(kesim izi) olusturmak sureti ile malzeme kaybinin da en aza inmesin! saglar. Su jeti teknolojisi özellikle karmasik form kesimlerinde büyük avantaj saglamaktadir. Bu soguk kesme yöntemi ile her türlü karmasik seklin kesilmesi mümkündür. Su jeti ile kesim yapanlar, her sektöre ve her formdaki kesim islemine cevap verebilirler. Çok zikzakli kesim,keskin köse, çok dar açili kesim ve çok küçük radüslü kesim islemleri bu teknik ile kolayca mümkündür. Kesme baslangicinin malzeme kenarinda olmasi gerekmez. Malzemenin herhangi bir noktasindan delerek kesime baslamak mümkündür. Dogayi kirletmemesi nedeniyle,hiçbir atik gaz veya atik su filtrasyonu gerekli degildir. Ortamda,toz ve talasa da neden olmaz. SU JETI TEKNOLOJISININ FIZIKSEL PRENSIPLERI : Malzeme kesimi için gerekli olan enerji,hassas ve çok küçük kesitli bir elmas içinden geçirilen basinçli su ile kesim noktasina tasinir. Gerekli olan çok yüksek basinç enerjisi daha önceki yüksek basinç ünitesinde üretilmistir. Bu ünitedeki hidrolik pompa ile basinçli yag saglanir. Bir basinç yükseltici yardimiyla primer devredeki bu yag basinci, sekonder devrede çok yüksek (3800 bar) basinçli suya dönüstürülür. 3800 bar basinçli su, enjektörden çiktigi sirada 800m/sn gibi çok yüksek bir hiza sahiptir. Bu durumda basinç enerjisi, kinetik enerjiye dönüstürülmüs olur. Yüksek basinçli suyun geçtigi elemanlarin korunmasi amaciyla, kesimde kullanilacak suyun çok iyi filtre edilmesi gerekir. Abrasiv-su jeti kesme kalasi, fokuslama borusu ile birliktejki veya üç eksenli kartezyen koordinatlarda hareketli bir makinaya veya birçok eksenli robota monte edilir. Ayni kesme kafasi bir boy kesme makinasina da monte edilebilir. Bu durumda kesme kafasi sabit,kesilen malzeme hareketlidir. Karismisiz su ile kesme,tekstil, plastomer, sentetik elyaf, ince plastik, yiyecek maddeleri, kagit, karton,termoplast vb. malzemelerde uygulanabilir. Kesme hizi 2000 mm/dak. Kompakt ve sert malzemelerin; örnegin metaller, mermer, granit, dogal taslar, tank ve zirhli araç kaplama malzemeleri ve camlarinin kesiminde de abrasiv karistirilmis su kullanilir. Su jeti, kesilecek maddenin üzerine gönderilmeden önce içerisine abrasiv tanecikleri karistirilir. Abrasiv taneciklerinin miktari bir dozajlama ünitesi ile belirlenir. Kullanilacak abrasiv tanecikleri 0.2 » 0.5 mm çapinda olmalidir. Abrasiv J'et ile yüksek mukavemetli ve sert çelikler 50mm'ye kadar, alisilmis metaller 100mm,hafif metaller 120 mm, mermer ve granit 100 mm, yumusak malzemeler 200 mm, sünger, köpük gibi malzemelerde 300 mm'ye kadar derinlikte kesilebilir. Özellikle kalinligi fazla metallerin kesiminde, kesim hizi ve kalitesi yönüyle, su jeti avantajlari belirginlesmektedir. Kesim sartlarinin kalitesin! belirleyen, su jeti - abrasiv jet çapi, abrasiv malzeme türü ve sertligi, parça büyüklügü, abrasiv miktari, ilerleme hizi gibi parametrelerin ideal bir kesim için optimize edilmesi gereklidir. Son olarak su jeti teknolojisinin kullanildigi endüstriyel alanlari birkez daha isaret etmek istiyoruz. * Uzay ve Hava Tasitlari : Alüminyum, titan, Cr - Ni - Co bazli komposit malzemeler. * Insaat ve Dekorasyon : Mozaik , tas, mermer, granit, beton, alçi plakalar ve izolasyon malzemeleri * Makina Sektörü : Disli çarklar, döküm parçalar, alasimli çelikler, bakir, aluminyum,titan ve paslanmaz metaller * Cam Endüstrisi : Güvenlik camlari, plexiglas, katli lamine camlar. * Agaç Endüstrisi : Sunta, MDF, sert agaç, kaplama malzemeleri * Tekstil Endüstrisi : Kumas, deri, hali, paspas * Tasit Imali ve Yan Sanayi : Katli malzemeden iç plaka kaplamalar (kapi içleri, tavan, taban) Ön konsol,plastik örtü ve kaplamalar, lastikler, mansetler, sizdirmazlik ve izolasyon malzemeleri. * Elektronik Endüstrisi : Selüloz, baskili devre, reçine * Yiyecek Maddesi Erdüstrisi : Meyva ve sebzeler, kek, dondurulmus gida , et, balik vb. Bu örnekler, su jeti ile kesimin tüm malzemelere ve tüm sektörlere uygulanabilirligin! göstermektedir Dekorasyon : Granit, mermer, seramik, cam, ahsap, çelik ve pirinç gibi malzemelerin içice geçirilecek iç ve dis parçalar ayrimi yapilip sujeti (waterjet) yöntemi ile kesilip, sonradan (marküteri) içice geçirilerek monte edilmesi yöntemi ile, dekoratif göbekler, masa tablalari, desenli karo ve bordürler imal edilmektedir. Kesilen parçalarin büyüklük ve malzeme cinsine bagli olarak, içice geçirilen parçalar firmamizda yapistirilip monte edilecek mekana bir bütün olarak götürülebildigi gibi, kesilen tekil parçalar, alisilagelmis dörtgen formlu tas, seramik, granit vs döseme AutumnBrown, AzulBahia, AzulMaccauba, BlueMarble, BluePearlGT-LL, CaribbeanBlue, CrystalWhiteWith-Gray, CrystalWhite, PalissandroBlueNuvolatoChiaro, PalissandroBlueNuvolatoScuro, PalissandroBlueUnito, WolgaBlue, Yaprak, MMPDarkGreen, MMPLightGreen, NHGreen, SRGreen, Abadeh, Bajestan, BotticinoDehbid, BotticinoSA, Botticino, Damascata, Gohara, Goshaghan, LightSalsaly, NajafabadF1, NajafabadF2, NSPerlato, PersianRed, PinkKhor, PinkSara, RedFossil, RedKhatam, RedKish, ShellBeige, SpringRose, SpringYellow, TeaRose, VerdePersia, YellowGandomac, AmarilloTriana, BronceadoCostasol, CalizaCapri, CalizaEuropea, CremaMarfil, GrisBalear, LumaquelaAmbar, MarronImperial, NegroMarquina, RojoAl-AndalusFH, RojoAl-AndalusG, RojoAlicante, RojoCoralito, RosaZarci, Ambrato, ArabescatoCervaiole, ArabescatoCorchia, ArabescatoOrobicoRosso, ArabescatoVagli, AurisinaFiorita, AurisinaGranitello, BardiglioImperiale, BiancoBuca, BiancoCarraraC, BiancoCarraraCD, BiancoCarraraD, BiancoLago, BiancoMadielle, BiancoP, BiancoPensilvania, BiancoVenatino, BiancoVenatoGioia, BotticinoClassico, BotticinoFiorito, BrecciaAurora, BrecciaPernice, CalacattaDelicato, CalacattaGold, CalacattaMacchiaOro, CalacattaVagli, ChiampoMandorlato, CipollinoApuano, CremaMora, CremaValenciaES, CremoDelicato, FilettatoAmerica, FilettoRosso, FiorDiPescoCarnico, FiorDiRosa, GialloReale, GialloSiena, GrigioCarnico, NembroRosato, NoirSTLaurent, PerlaMarina, PerlatoSicilia, PerlatoSvevo, PerlinoBianco, PerlinoRosato, Portoro, RepenClassico, RomanStone, RosaNorvegiaNo, RosaPeralba, RosaSanMarco, RossoLevanto, RossoMagnaboschi, RossoRubino, RossoVerona, Serpeggiante, Statuarietto, StatuarioExtra, ThassosGR, TraniClassico, TraniFiorito, VerdeAlpiIssogne, VerdeGuatemala, VerdeIssorie, VerdePatrizia, VerdeVecchiaChiesa, Visone, Alabaster, AlbaRosa, BresciaFawakhir, BresciaSinai, CreamoBello, FilettoHassana, Galala, GoldenCream, GoldenSinai, Hashma, Khatmeya, Menia, Samah, Silvia, SinaiPearl, Sunny, TropicalRose, AfyonHoney, AfyonSugar, AfyonWhite, CremoAnatolia, LightBeige, Lymra, RosaAnatolia, RosaBeige, TigerSkin, UsakWhite, AghiaMarina, AliveriGrey, Ariston, CipollinoGreen, CreamVanilla, DesertPeach, DesertPink, EretriaRed, FrenchVanilla, GialloProvencia, GoldenSpider, IoanninaBeige, KandiaRed, KarnazeikoBanded, KarnazeikoBreccia, KavalaSemiWhite, LevadiaBlack, LigourioBeige, NaxosWhiteCrystalline, PentelikonWhite, PillioArgento, RitsonaRed, RosaEgeo, RoyalYellow, SantaHelena, ThassosPureWhite, ThassosRainfall, TinosGreen, VeriaGreen, Volakas, bursa bej, afyon beyaz, afyon bal yöntemlerinde oldugu gibi, montaji yerinde de yapilabilir. Bu yöntemle; -Otel, tatil köyleri , eglence yerleri , magaza ve is merkezleri gibi mekanlar için granit ve mermerden büyük boyutlu göbekler -Bankalar, oto galerileri, yine otel ve magzalarin duvar veya zeminlerine, o firma veya isyerinin adinin yazilmasi, logolarinin islenmesi -Otel koridorlari veya ev, villa gibi mekanlara nispeten küçük boyutlarda göbekler veya sirali bordur çerçeve anlayisiyla dörtgen formlu göbekler -Büyük cam bölmelere , alisilmisin disinda bir yaklasimla vitray uygulamalari -Düz renk karolarla kapli bir zemine ayni karolarin fon olarak kullanildigi desenli karolari bir düzen içinde veya daginik olarak serpistirilmesi -Banyo , mutfak, havuz kenarlari, ev giris ve koridorlari, bu yöntemle üretilen bordur ve bordur kombinasyonlari ile alisilmisin disinda , sahiplerinin veya dizayn eden mimarlarin zevki ve önerileri dogrultusunda dekore edilebilmektedir. Hemen yukandaki tanimdan da anlasilabilecegi gibi, kendi kreasyonumuzun disinda , müsterilerimizden gelen öneri ve talepler dogrultusunda özel imalat da yapilmaktadir. Mekanlarinizin zemin veya duvarlarina islenebilecek desenler bu teknoloji ve imalat yöntemi ile ancak hayalgücünüzle sinirlidir. lmalat Yöntemi / Üretim asamalari: -Çesitli kitap , katalog.fotograf gibi kaynaklardan temin edilen veya mekani dizayn eden kisiler tarafindan çizilen desenler kesin /çizgisel konturiu hale getirilir. -Olusturulan kesin konturiu resim scanner da taranir. -PC ekranina getirilen resimin üzerinden geçilerek AutoCAD dosyasi haline getirilir. -Auto CAD dosyasi haline gelmis çizim , kendi yazilimimiz olan software araciligyia (sonradan içice geçirilerek veya yanyana getirilerek bütünlestirilecek) parçalara ayrilir. -Eger birlesim yerierinde "O" derz boslugu isteniyorsa , yine kendi yazilimimiz olan sotware ile , gerekli parçalara tolerans mertebelerinde (0,3 - 0,5mm) büyütme yapilir. Ancak derz boslugunun özellikle büyük (ör:3 mm)istendigi seramik uygulamalarinda , istenen derz boslugunu olusturmak üzere parçalarin istenen mertebelerde küçültülmesi gerekir. -PC ekraninda çizim anlaminda son halini alan tekil parçalar, artik kesim dosyasi haline getirilmistir ve kendi imalatimiz olan sujeti (waterjet) ile kesim makinasinin CNC ünitesine aktarilir. -Makinamizda kesilen parçalar, boyut ve malzeme cinslerine bagli olarak atölyemizde monte edilir veya yerinde monte edilmek üzere paketlenerek montaj sahasina sevk edilir. -Istenirse , yerine montaj da taahhütümüz kapsamina alinabilir. We produce the in lay tabletops, flooring and borders inlaid with polycromatic marbles and semi-precious stones (such as granit, ceramic, glass and metals). In our product Range in which Nature, Art and Technology meet, we not only apply our own designs but we also produce the designs of our Customers as well Dogal tas yer bordürleri Yer göbekleri Seramik bordürler Metal makine parçalari Cam ödüller Vitray cam kesimleri Prinç madalyonlar Cam endüstrisi Metal makine sektörü Granit mermer dekorasyon Seramik sektörü Tekstil endüstrisi Otomobil yan sanayi Elektronik Endüstriyel ürünler WATERJET ( SUJETI ) Teknolojisi Nedir ? Waterjet ( su jeti ) kesme teknolojisinde, yalin su veya garnet ( abrasiv ) karisimi 1 mm veya seçilen çapta nozzledan 4000 bar basinçla püskürtülür ve bu su hüzmesi sayesinde tezgah üzerine (malzeme kalinligi 1 mm'den - 120 mm'ye kadar) fikslenmis " cam - metal - granit - aluminyum - mermer - kauçuk seramik vb..... " tüm malzemelerin çapaksiz ve istenilen ölçü ve sekilde kesilmesi saglanir. Waterjet (Sujeti) Kesme Teknolojisi ile ; Cam - granit - mermer - seramik - metal vb. tüm malzemeler, 1 mm'den 10 mm kalinliga kadar kesilebilir. 0,12 - 1,1 mm çaplar arasinda degisen nozzle / kesim hizi kombinasyonlari ile keskin köselerin islenmesi ( kesilmesi ) mümkündür. Malzeme kaybi waterjet teknolojisi ile en aza indirilir. Kesim yüzeyinde islem sonrasi alt ve üst çapak olusmaz. Lazer, plazma vb. kesme islemlerinde olusabilecek yanma, damlacik olusmasi (erime), sertlesme sekil degistirme olmaz. Erime riski olmadigindan ince malzemeler dahil her türlü malzeme kesilebilmektedir. Waterjet (Sujeti) Kesme Teknolojisi ile Kesimi Yapilan Malzemeler Titanyum Tungsten alasimlari Paslanmaz Çelikler Karbonlu Çelikler Alüminyüm Bakir Pirinç Çinko Kursun vb. Metaller Granit Mermer Seramik Cam Lamine Camlar Agaç Çesitli Insaat Malzemeleri Çesitli Dekorasyon Malzemeleri Karbon Deri Tekstil Tekstil Ürünleri Conta Malzemeleri Fiber Tüm Plastik Türevleri Tüm Lastik Türevleri su jeti, sujeti, water, waterjet, plazma, laser, kesim, granit, mermer, fason kesim, fason, inlaj job, inlay, insert, türkiye, türk, art, marble, contract, cutting, cut to size, cut size, cut, size, uniq, unique, unique works, art works, sujeti kesim, granit kesim, mermer kesim, tolka sujeti, tolka su jeti www.dekoratif-kesim.com, AutumnBrown, AzulBahia, AzulMaccauba, BlueMarble, BluePearlGT-LL, CaribbeanBlue, CrystalWhiteWith-Gray, CrystalWhite, PalissandroBlueNuvolatoChiaro, PalissandroBlueNuvolatoScuro, PalissandroBlueUnito, WolgaBlue, Yaprak, MMPDarkGreen, MMPLightGreen, NHGreen, SRGreen, Abadeh, Bajestan, BotticinoDehbid, BotticinoSA, Botticino, Damascata, Gohara, Goshaghan, LightSalsaly, NajafabadF1, NajafabadF2, NSPerlato, PersianRed, PinkKhor, PinkSara, RedFossil, RedKhatam, RedKish, ShellBeige, SpringRose, SpringYellow, TeaRose, VerdePersia, YellowGandomac, AmarilloTriana, BronceadoCostasol, CalizaCapri, CalizaEuropea, CremaMarfil, GrisBalear, LumaquelaAmbar, MarronImperial, NegroMarquina, RojoAl-AndalusFH, RojoAl-AndalusG, RojoAlicante, RojoCoralito, RosaZarci, Ambrato, ArabescatoCervaiole, ArabescatoCorchia, ArabescatoOrobicoRosso, ArabescatoVagli, AurisinaFiorita, AurisinaGranitello, BardiglioImperiale, BiancoBuca, BiancoCarraraC, BiancoCarraraCD, BiancoCarraraD, BiancoLago, BiancoMadielle, BiancoP, BiancoPensilvania, BiancoVenatino, BiancoVenatoGioia, BotticinoClassico, BotticinoFiorito, BrecciaAurora, BrecciaPernice, CalacattaDelicato, CalacattaGold, CalacattaMacchiaOro, CalacattaVagli, ChiampoMandorlato, CipollinoApuano, CremaMora, CremaValenciaES, CremoDelicato, FilettatoAmerica, FilettoRosso, FiorDiPescoCarnico, FiorDiRosa, GialloReale, GialloSiena, GrigioCarnico, NembroRosato, NoirSTLaurent, PerlaMarina, PerlatoSicilia, PerlatoSvevo, PerlinoBianco, PerlinoRosato, Portoro, RepenClassico, RomanStone, RosaNorvegiaNo, RosaPeralba, RosaSanMarco, RossoLevanto, RossoMagnaboschi, RossoRubino, RossoVerona, Serpeggiante, Statuarietto, StatuarioExtra, ThassosGR, TraniClassico, TraniFiorito, VerdeAlpiIssogne, VerdeGuatemala, VerdeIssorie, VerdePatrizia, VerdeVecchiaChiesa, Visone, Alabaster, AlbaRosa, BresciaFawakhir, BresciaSinai, CreamoBello, FilettoHassana, Galala, GoldenCream, GoldenSinai, Hashma, Khatmeya, Menia, Samah, Silvia, SinaiPearl, Sunny, TropicalRose, AfyonHoney, AfyonSugar, AfyonWhite, CremoAnatolia, LightBeige, Lymra, RosaAnatolia, RosaBeige, TigerSkin, UsakWhite, AghiaMarina, AliveriGrey, Ariston, CipollinoGreen, CreamVanilla, DesertPeach, DesertPink, EretriaRed, FrenchVanilla, GialloProvencia, GoldenSpider, IoanninaBeige, KandiaRed, KarnazeikoBanded, KarnazeikoBreccia, KavalaSemiWhite, LevadiaBlack, LigourioBeige, NaxosWhiteCrystalline, PentelikonWhite, PillioArgento, RitsonaRed, RosaEgeo, RoyalYellow, SantaHelena, ThassosPureWhite, ThassosRainfall, TinosGreen, VeriaGreen, Volakas, bursa bej, afyon beyaz, afyon bal www.waterjet-turkey.com www.hassas-kesim.com www.fasonkesim.com www.fason-kesim.com www.tolka-waterjet.com www.sujeti-kesim.com www.tolka-mermer.com www.tolka-granit.com www.tolka-cutting.com www.tolka-marble.com www.unique-works.com